Solutions for ANCA GCX Linear Machines

GCX Linear: Gear Up for Skiving

Gear power skiving is revolutionising the gear manufacturing process, it is 5~10 times more efficient than shaping, more flexible than broaching, can produce both internal gear and external gear. In 2019, there are twice as many companies looking to invest in new skiving equipment than in 2018. The rising popularity of skiving has caused a surge in demand for skiving cutters. Responding to the market, ANCA brings a complete solution for manufacturing and sharpening skiving cutters as part of a comprehensive gear cutting tool package.

                     

The GCX Linear will set the new benchmark for skiving cutter grinding. Adapted from ANCA’s proven top-of-the-range CNC grinder platform, the GCX Linear adds tailored features to finish all operations for skiving cutters and shaper cutters in a single setup.

The Features of ANCA  GCX Linear Machines:
1.The MTC motor temperature control system ensures that the grinding spindle maintains a constant working temperature and the grinding position size of the grinding wheel remains constant; Simultaneously utilizing the internal dynamic balance of the grinding machine to ensure the optimal working state of the grinding wheel, ensuring dimensional accuracy and lifespan.
2. The high-precision work head rest has 10 times the grating indexing ability of the standard head rest, greatly improving the indexing of the cutting tool, minimizing the pitch error between teeth, and ensuring the basic accuracy level of gear processing.
3. With the support of the AEMS sound sensing system, the detection accuracy of grinding wheel dressing can reach the micrometer level. Realize precise calibration and dressing of grinding wheels, and achieve online dressing of diamond grinding wheels by diamond rollers.
4. By utilizing ESCO professional software for gears, it is possible to achieve auxiliary design and verification of gear to gear cutting and gear shaping cutters.

Moresuperhard's Gear Grinding Solutions for ANCA GCX Linear Machines:

Resin CBN Diamong Grinding Wheels:

Resin bond diamond & cbn wheels mainly used for small diameter tungsten, stainless steel or hss drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry.

 
 

Processing objects: solid carbide, stainless steel welding type PCB processing micro-milling cutters, drills grinding.

Suitable Grinding Machine:
Startech, Kimer K360, Rollomatic, SAACKE, HAWEMA, Walter Helitronic, ANCA, Schneeberger Norma, DMG MORI, WALTER, EWAG and other all CNC tool grinding machines.
Wheel dressing
General sharpening: use white corundum grinding wheel
General shaping: use green silicon carbide grinding wheel

Electroplated CBN Diamong Grinding Wheels:

CBN wheel is suitable for high precision formed wheels. Such as grinding of high precision gear, worm gear hob, gearbox shafts, planetary reducers (sun gear, planetary gears), worm reducers (yin and yang rotors), stator inner teeth and outer rotor grinding.



 No need dressing